Partnership in mould care management
Equipment
CAD
Software
- CATIA V5 R29 3D Mechanical Design Configuration, Generative Shape Design
- NX 4 UNIGRAPHICS Mechanical Design Configuration, Generative Shape Design
- ZW3D Mechanical Design Configuration, Generative Shape Design
- ProgeCad 2D drafting
- Autodesk Moldflow Flow Simulation Software
Format
- CATIA, IGES, DXF, STEP, PRT, X_T
CAM
Software
- CATIA V5 R29 Mechanical Design Configuration, NC Module for control of 3 axes
- WorkNC V2018 NC Module for control of 3 and 5 axes
- HSM Works Proffesional NC Module for control of 3 and 5 axes
DNC interconnection of CNC machines.
PPS & PLM systems
WorkPlan Enterprise
- Complex software for custom manufacturing control
Easy Archiv
- Digital archiv and administration for electronic dokumentation
Milling machines/centres
Control of 5 axes
| Type | Description | x | y | z |
| TRIMILL |
VU3021 iTNC 530 |
3.000 mm | 2.100 mm | 1.200 mm |
| DMG MORI SEIKI |
DMF260 (Y1100) iTNC 530 |
2.600 mm | 1.100 mm | 900 mm |
| HERMLE | C52U CNC iTNC 640 HSC spindle 20-18.000 r.p.m (35kW) fixed table with integrated revolving table 1.150 x 950 mm BLUM - laser measuring of milling cutters Dynamic Efficiency, Dynamic Precision |
1.000 mm | 1.100 mm | 750 mm |
| HERMLE | 2x C400 CNC iTNC 640 HSC spindle 20-18.000 r.p.m (20kW) integrated revolving table ø 650 mm BLUM - laser measuring of milling cutters |
850 mm | 700 mm | 500 mm |
| HERMLE | C40 CNC iTNC 530 HSC spindle 20-18.000 r.p.m (15kW) integrated revolving table ø 800 mm BLUM - laser measuring of milling cutters |
850 mm | 700 mm | 500 mm |
| HERMLE | U1130 CNC iTNC 530 HSC spindle 20-18.000 r.p.m (32kW) integrated revolving table ø 800 mm BLUM - laser measuring of milling cutters |
1.130 mm | 720 mm | 630 mm |
| OPS-INGERSOLL | GANTRY EAGLE V5 iTNC 640 HSC spindle 42.000 r.p.m. (15 kW) table chuck 3R Dynafix for 4./5. axes BLUM - laser measuring of milling cutters automation MultiChange Easy, Ecotec Energy |
550 mm | 400 mm | 400 mm |
Milling machines/centres
Control of 3 axes
| Type | Descripiton | x | y | z |
| SHW | UNISPEED V CNC iTNC 530 spindle 22-6.000 ot./min (26 kW) integrated revolving table ø 1.600 mm, max. table load 6t BLUM - laser measuring of milling cutters |
2.000 mm | 1.300 mm | 1.300 mm |
| CME-SAL | HZ 30 CNC iTNC 426 spindle HSK-A63 1.000-20.000 r.p.m. (22kW) spindle SK50 50- 3.000 r.p.m. (22 kW) |
2.000 mm | 1.200 mm | 1.500 mm |
|
KOVOSIT |
MCV 1000 SPRINT CNC iTNC 530 |
1.016 mm | 610 mm | 720 mm |
| MCV 1000 CNC iTNC 426 | 1.016 mm | 610 mm | 660 mm | |
| MCV 750 CNC iTNC 426 | 750 mm | 500 mm | 500 mm | |
| SK1-01/60 Jäger 5.000-60.000 r.p.m. (2x) | ||||
| INTOS | FNG 40 CNC, CNC revolving table, TNC 355 | 500 mm | 400 mm | 400 mm |
| FNGJ 32 / NS 115 | 600 mm | 400 mm | 400 mm |
Horizontal boring/milling machines
| Type | Description | x | y | z |
| TOS Varnsdorf | WHQ 105 iTNC 530, 4 axis spindle 10-3.300 r.p.m. (28 kW) integrated revolving table 1.600 x 1.400 mm, max. table load 5t |
1.800 mm | 1.250 mm | 630 mm |
Deep-hole boring machine
| Type | Description | x | y | z |
| BUCK-UHLY | TBFZ-G 1200 CNC HY iTNC 530 CNC tipping A-axis ± 20o, revolving table B-axis 360o, max. table load 5t spindle 0- 6.000 U/min (9 kW), high pressure pump 100 bar |
1.200 mm | 1.000 mm | 1.200 mm |
| IXION | TL 601 Z-CNC M3 revolving table ± 180o |
1.400 mm | 1.000 mm | 400 mm |
Lathes
| Type | Description | Max Ø | Max. lenght |
| KOVOSVIT | MASTURN 550i/800 CNC HEID - MP620 | 285 | 1.000 mm |
| TOS Trenčín | SV 18 RA | 180 | 750 mm |
| SV 18 RA | 200 | 300 mm |
Spark erosion machines
| Type | Description | clamp. range x y | max. working range x y z |
| OPS-INGERSOLL | Gantry 1200 CNC High Speed Jump max 18,000 mm/min |
1.140 x 1.640 mm | 1.000 x 1.510 x 700 mm |
| OPS-INGERSOLL | Gantry 1000 CNC | 900 x 1.500 mm | 700 x 1.350 x 500 mm |
| OPS-INGERSOLL | Gantry 800 CNC | 760 x 1.000 mm | 550 x 850 x 450 mm |
| CHARMILLES | Roboform 50 CNC | 1.220 x 795 mm | 600 x 400 x 450 mm |
Wire erosion machines
| Type | Description | clamp. range x y | max. working range x y z |
| FANUC | C600iA | 1.050 x 820 mm | 600 x 400 x 310 mm |
| Mitsubishi | FA 20 CNC | 780 x 630 mm | 500 x 350 x 300 mm |
Surface and form grinders
| Type | Description | max. working range x y z |
| PROTH | PSGO-75220AHR | 2.350 x 810 x 700 mm |
| Pov.Stroj. | BPH 20 NA (4x) | 630 x 230 x 300 mm |
Cylindrical grinders
| Type | Description | max. Ø | max. lenght |
| TOS Hostivař | 2 UD | 300 mm | 750 mm |
| TOS Hostivař | BUA 31 | 300 mm | 1.000 mm |
Blueing press
| Type | betw. tie-bars | max. mould size x y z |
| TUS 130 | 1.360 mm | 1.600 x 1.300 x 1.600 mm |
Injection moulding machines
| Type | max. tool height | clamping force |
|
KRAUSS MAFFEI KM1000/1200 MX - the machine is equipped with two injection units, namely: |
1.400 mm | 10.000 KN |
Measuring machine
| Type | Description | clamping area x y | max. working range x y z |
| NIKON |
ALTERA 15-10-8 |
1.200 x 1.750 mm | 1.016 x 1.524 x 813 mm |
| Poli | SKY-IV CNC CTRQ |
950 x 1.600 mm | 850 x 650 x 500 mm |
Miscellaneous: optical comparator, toolmaker's microscope, ultrasonic device for measuring workpiece wall thickness KARL DEUTSCH type 1076.001, hardness tester TH1100 and others…
Termography
Thermal Imager TESTO 882 SUPERRESOLUTION
Bottle Crates Destruktive Testing
- Compression test
- Drop test
- Inclined impact test
- Marlophen bath
- Hotair/recirculation oven
- and others
Welding/Weld repairings
Type
OR Laser HTS 160 Mobil Short - mobile laserwelding swivel optic 2x360°
OR Laser EVOMobile DIODELINE 200W - mobile laserwelding
WeldPRO SW-9800 - microwelding
WeldPRO SWV01 - microwelding
CastoTig 3002 AC/DC - inert gas (Argon) welding
Laser engraving
Typ
MEPAC HXM20-COMPACT II - transportable engraving laser
depth of laser engraving max 0,5 mm into the steel
engraving area max 110x110 mm
In cooperation with our partner companies we are able to arrange following technologies:
- vacuum hardening
- low-temperature plasma nitriding (TENIFER)
- surface structuring STANDEX, ESCHMANN, J. & F. KRÜTH
